Small Investment Pesticide Production Line--SC Formulation Start’s Best Choice
Pesticide SC formulation now is the best hot trend amount all formulations. Now many previous fertilizer manufacturer , TC manufacturer and SC importers etc have all started to start their own business of production of pesticide SC formulation. Among these producers, some are big companies who start with a complete automatic line, while some a small producers who prefer more to start from a very small scale manual operation line in order to save the investment cost but get a fast profit back. In this way, Root has helped several customers to start some small production line.
The customer is a small producer in the north China with limit budget for the production. So for the first stage, they want only simple machines to make qualified sc formulation. Considering of customer requirements, Root engineer has helped him to design a line which is both production rate satisfied and possible to produce qualified product.
In a normal and complete pesticide SC formulation production line, at least 3-4 main vessels are needed, and they will perform the work of high shear of TC, recycling of sand mill, formulation and storage etc. But due to the limit of budget, Root engineer have to delete some other tanks and leave only two tanks to perform the most two important jobs: high shearing of TC and Formulation. In order to realize qualified product size, we have equipped one single set of RTSM-50AD sand mill for recycling grinding. If the customer want to get 5micron size for D90, 2-3 passes will be needed. And the hourly production rate is around 350KG/Hr. After grinding, the material will be transported to the second low speed mixing vessel for final formulation adjustment.
Advantage: cost-saving, easier for starters, production rate can be satisfied, product quality is satisfied
Disadvantage:more workers are needed compared with automatic line, not environment friendly cause no dust-collected are needed. The suspension life of the formulation will be shorter as in order to save cost, the customer has deleted the xanthan gum dissolving tank and the high shear pump.
Working Site Information
Main sand mill equipment: RTSM-50AD 1SET
2. Motor power:45KW
Production: fungicide, herbicide
4. Finish size: D90＜5micron
5. Production rate: 350KG/Hr, 24Hr/Day Working, 8T/Day
6. Grinding media: 95% yttrium stabilized zirconia beads
7. Charging quantity: 75% (140KG)
Grinding media size: 0.8-1.0mm
9. Material temperature: 38℃
Sand Mill Parameter